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Embodied Intelligence Winding Robot

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Intelligent robot

Service Hotline:+86-19174888669

Product Introduction

Main Features

The embodied‑intelligence winding robot is designed for the mass production of mid‑ to high‑end high‑voltage coils, seamlessly integrating sensing, edge computing, and industrial control into the winding process to achieve an integrated, closed‑loop workflow that encompasses wire winding, layer advancement, wire arrangement, and tape locking. Centered on a dual‑closed‑loop tension control system and visual measurement, it continuously monitors wire and geometric conditions and automatically adjusts parameters, ensuring tight inter‑turn packing, consistent layer‑to‑layer alignment, and reduced defects such as loose cross‑wires. The system supports multiple specifications of copper and aluminum flat wires and a wide range of coil geometries, interfaces with MES for data traceability, and can be scaled to enable multi‑robot, single‑operator line deployment.

Technological Advantages

1. Real-time comparison of theoretical and actual tension, with online compensation and dynamic correction. This effectively controls tension fluctuations during the winding‑up, transition, and steady‑state phases, significantly improving inter‑layer quality and product consistency.

2. Integrates machine vision recognition with real-time correction algorithms to minimize misalignment, slippage, and manual intervention, thereby enhancing winding accuracy and reducing rework rates.

3. Codify process expertise into standardized process packages and parameter models, reducing reliance on highly skilled operators and enhancing production stability.

4. Implement a closed-loop control system spanning perception, decision-making, and execution, upgrading empirical winding processes to data-driven, adaptive control, thereby enhancing consistency and reproducibility.

5. End-to-end process visualization and parameter-based simulation validation support process‑strategy optimization, data traceability, and continuous improvement, thereby accelerating the implementation cycle.

Technical Specifications

Serial number	Category	Parameters and Ranges
1	Electromagnetic wire	Copper electromagnetic wire specification range: thickness a (1.5–3.5 mm) × width b (4–10 mm); Aluminum electromagnetic wire specification range: thickness a (1.5–4.5 mm), width b (4–12 mm); Electromagnetic wire insulation is classified into: thin-film‑wrapped bare wire, thin-film‑wrapped enamelled wire, enameled wire, etc.
2	Inner diameter of the coil	450–780mm
3	Radial thickness	25–60mm
4	Outer diameter of the coil	475–945mm
5	Coil height	200–1380mm
6	Number of coil turns	Floors 3–15
7	Total number of sections per single coil	Sections 4–14
8	Inter-segment distance	≥15mm
9	Permissible deviation value	Not less than the design value of 2 mm.
10	Diameter of the two-end chucks	720 or 1000 mm
11	Winding equipment load	3000kg
12	Top-tier structure with axially adjustable stroke	200mm
13	Electromagnetic wire pay-off reel load	400kg
14	Rotational speed	30–60 r·pm
15	Tension value requirements	Copper wire: 10–12 N/mm²; aluminum wire: 8–10 N/mm².
16	Tension value deviation	Less than 0.5 N/mm²