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Warehousing and Flexible Distribution Logistics System for Taiyuan Heavy Machinery Assembly Workshop
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Application Scenarios
Centered around five core manufacturing lines for excavators, a full‑process digital intelligent logistics system has been established. A high‑bay automated storage and retrieval system has been deployed, integrating goods‑to‑person picking, SPS line‑side delivery, and mixed light‑ and heavy‑load AGV delivery solutions. By seamlessly connecting supply chain and MES data through WMS and WCS systems, the entire process—from parts warehousing and sorting to line‑side delivery—has achieved automated, flexible control.
1. High‑bay automated storage system ↔ Goods‑to‑Person intelligent picking work area
The WMS powers a high‑bay automated storage system to seamlessly handle the storage and retrieval of large structural components and outsourced parts, leverages a goods‑to‑person system for precise order picking and fulfillment, supports mixed‑model line production, and enables automatic return of empty containers after material transfer and buffering.
2. Automated storage and retrieval system area ↔ SPS line-side delivery to five production lines
The WCS‑enabled intelligent AGV scheduling system, integrated with the SPS line‑side delivery mode, aligns with the production takt of each assembly line to precisely deliver complete sets of component parts, eliminating material shortages and line‑side stockpiling while ensuring continuous, stable production.
3. Cross‑domain data integration ↔ End-to-end digital governance
Establish a digital twin mapping system for materials to enable real-time monitoring of material flow, intelligent scheduling, and simulation-based optimization, thereby meeting the integrated information management requirements for workshop production, quality, equipment, and the environment.
Application Results
The project leverages digital twin and intelligent scheduling technologies to build a plant-wide digital logistics management platform. Centered on high‑bay automated storage, smart order picking, SPS line‑side delivery, and flexible AGV operations, it achieves end-to‑end logistics automation; it also breaks down data silos across multiple systems, enabling a digital upgrade of logistics scheduling and warehouse supervision. Upon implementation, the project… Warehouse space utilization increased by 800% ， Overall production efficiency has increased by 400%. , significantly reducing labor input and material waste, enhancing logistics responsiveness and production‑decision‑making efficiency, and supporting the intelligent, digital transformation and upgrading of whole‑plant logistics in the construction machinery industry, with outstanding implementation results.
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