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High-Power Laser Flying Welding Equipment (High-Speed Laser Flying Welding Equipment)
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  • High-Power Laser Flying Welding Equipment (High-Speed Laser Flying Welding Equipment)

High-Power Laser Flying Welding Equipment (High-Speed Laser Flying Welding Equipment)

Service Hotline:+86-19174888669

Product Introduction

The laser flying‑welding system employs an integrated architecture combining industrial robots with high‑speed galvanometer scanners, enabling continuous laser welding during dynamic workpiece motion. With galvanometer scanners capable of millisecond‑level positioning and rapid re‑targeting, production throughput is 4–5 times that of conventional spot welding, significantly reducing consumable and auxiliary material waste. The equipment supports long‑distance defocused welding up to 500 mm, allowing large‑area weld seams to be processed without moving the scanning head, and it can accommodate custom‑defined complex contour‑based weld paths. A dedicated servo rotary table enables external‑axis robot coordination, making it well suited for intricate welding tasks on large vehicle bodies and structural components. Laser power ranges from 1,000 to 8,000 W, with fiber‑optic delivery options; water‑cooled, temperature‑controlled heat dissipation ensures stable performance. The rotary table offers a repeat positioning accuracy of ±0.015″, while the robot platform integrates mainstream brands such as FANUC, KUKA, or ABB, delivering a repeat positioning accuracy of ≤±0.06 mm. Control systems are available with Siemens or Omron PLCs. The complete line includes safety fencing and an intuitive human‑machine interface, and can be seamlessly connected to a plant‑wide MES system, enabling end‑to‑end traceability of welding processes and quality data. This solution is widely used for high‑volume automated welding of automotive body-in-white assemblies.

 

Technical Specifications

Aircraft model

ZL-LWF

Laser type

Fiber laser

Laser power (W)

1000–8000 optional

Cooling method

Water cooling

Turntable load

Customized according to actual needs

Rotary table repeat positioning accuracy (°)

±0.015

Robot brand

FANUC/KUKA/ABB optional

Robot repeat positioning accuracy (mm)

≤±0.06

Robot working radius

Selectable based on workpiece dimensions.

Control system

Omron PLC / Siemens PLC

 

Application areas

Batch welding of automotive body components, structural parts for rail transit, automated production lines for large sheet-metal assemblies, and welding of new-energy battery frames.