Product Center
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Automated Storage and Retrieval System Project
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Application Scenarios
This solution is designed for the warehousing and outbound operations of chemical‑fiber greige fabric and finished dyed‑and‑printed fabric workshops. Its core handling unit is a metal rack specifically engineered for fabrics, with full rolls stacked and stored inside. Upstream, stacker cranes automate the inbound placement of racks into high‑bay automated storage systems, enabling zone‑based storage. Downstream, the outbound line integrates a turnover device, a fabric‑sorting mechanism, a barcode‑scanning system, an elevator, a roll‑ejecting and sorting unit, and a belt conveyor that feeds loaded trucks. The entire process—rack turnover, individual‑roll separation, data capture, and continuous conveyance to the truck loading station—is fully automated, eliminating the need for manual fabric handling, flipping, registration, or transshipment. This achieves end‑to‑end unmanned outbound processing, from the automated storage system to the delivery vehicle. The complete system interfaces with the ERP information management system, the WMS warehouse management system, the automated storage stacker control system, and the conveyor‑line PLC control system, enabling full‑chain traceability of each fabric roll’s batch, specification, and order information.
1. Inbound process: Loading fabric material frames into the automated storage system.
The fabric is scanned and linked to the material frame; the frame is then conveyed to the temporary storage line, and the system automatically registers the item as received.
2. Automatic Outbound Process
After the WMS issues a shipping and outbound order, the system initiates automated outbound picking from the automated storage and retrieval system. The items are then conveyed via a conveyor line to the shipping truck, following passage through a turnover unit for flipping, sorting, barcode scanning, lifting, and roll‑ejection.
3. Supporting Auxiliary Processes
Automatic return of empty material frames to the storage area, automatic return of coil material frames to the storage area, and order completion feedback.
Application Results
This project establishes a comprehensive, multi‑dimensional digital control system for warehouse operations, enabling standardized management and maintenance of foundational records across all hierarchical levels—warehouses, storage areas, aisles, storage locations, material racks, and individual items—thus laying the groundwork for a smart, standardized, refined, and visually transparent warehouse management platform. The system supports centralized configuration across multiple warehouses and, through granular classification of shelving zones, aisles, and storage locations along with precise status monitoring, achieves grid‑based, standardized governance of warehouse space, effectively addressing longstanding management challenges such as disorganized zoning and unclear point‑of‑use control.
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